1. Main speficication:
1
| Suitable Material | Galvanized steel |
2
| Width of the raw material | Base on profile |
| 3 | Thickness | 0.6-2.0 mm |
2. The Chart of Process Flow
1.2T double head Un-coiler—Feeding—Roll Forming—Rectify—Track
Cutting—Out table
3. Specification of Components
| No | | Technical Specification & Remark |
| 1 | 1.2T double head un-coiler
| - Width of feeding: 150mm
- Capability: 1.2 Ton x2
- Bound of expand &fight: 380mm—520mm
- Mode of expand &fight: inner expand &fight by manual
- Way of feeding: manual
|
| 2 | Feeding of forming
|
- Feeding is adjustable by hand wheel
- Guide sheet to forming section
|
| 3 | Main Roll Forming Machine
| - Roller material:ASTM52100 chrome plated surface with chrome,
HRC58-62 degree
- Shaft diameter: ￠65mm
- Flange and width is adjusted by hand wheel
- To avoid accidents, the driven parts will be covered with the
protective cover
- Main motor: 15KW
|
| 4 | Machine structure:
| - Main frame by 350H beam welding
- Machine structure: Wire-electrode cutting
- By gear box
|
| 5 | Hydraulic cutting system
| - Adopt the hydraulic cutting, no any waste
- Cutting after forming
- Material of blade: Cr12, 58-62 HRC hardness , change size need to
change cutter, the detailed size will provide by customer.
- Cutting power by hydraulic,5.5KW
- Servo power: 3KW Yaskawa
- Working pressure: maximal 12-16Mpa
- Length measuring: Automatic encoder length measuring
- Tolerance of length: +/- 1.5mm for each piece end product
|
| 6 | Hydraulic System
|
- Hydraulic power: 5.5kw
- Working pressure: 12-16Mpa
- Solenoid valve: 1 group
- Hydraulic oil: 46# hydraulic oil
- Quantity :1
|
| 6 | Computer Control Cabinet
|
- Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Voltage, Frequency, Phase: 415 V, 50 Hz, 3Phase
- Computer used to control length & quantity. Machine will
automatically cut to length and stop when required quantity is
achieved
- Length inaccuracy can be amended easily.
- Control panel: Button-type switch and touch screen
- Unit of length: millimeter
- PLC brand: Panasonic
|
| 7 | Stacker
| - Power: 3kw
- On the bottom, has two tables with rollers on their feet, easy to
push forward and come out
- Air compressor: provide by buyer
- Length in 10m
|
| 8 | Spare Parts
| - Bearing: 2 pieces.
- Limit switch: 2 pieces
- Relay: 2 pieces.
- Oil tube: 1 piece
- Screws and nuts: some.
- Chain: 1 piece
- Tools: spanner, hex spanner and adjustable wrench and other
correlative adjust machine tools
|
4. After Service
a.One year guarantee for whole machine.
b.24 hours technical support by email or calling
c.If there is any problem found of the machine, we will repair it
for free in one
year.
5. Installation and training
a. If buyers visit our factory and check the machine, we will teach
you how to install and use the machine, and also train your
workers/technician face to face.
b. Without visiting, we will send you user manual and video to
teach you to install and operate.
C. If buyer needs our technician to go to your local factory,
please arrange board and lodging and other necessary things.
6. FAQ
1) Q: Are you manufacturer or trading company?
A: We are manufacturer and trading company .
2) Q: Do you provide installing and training overseas?
A: Overseas machine install and worker training services are
optional.
3) Q: How is your after sales support?
A: We provide technical support on line as well as overseas
services by skillful technicians.
4) Q: How does your factory do regarding quality control?
A: There is no tolerance regarding quality control. Quality control
complies with ISO9001. Every machine has to past testing running
before it's packed for shipment.
5) How can I trust you that machines pasted testing running before
shipping?
A: 1) We record the testing video for your reference. Or,
2) We welcome you visit us and test machine by yourself in our
factory.
6) Q: Do you have this roof panel roll forming machine in stock?
A: No, machine is made to order.
