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8 units Punching system Hat Roll Forming Machine / roll forming equipment

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Zhangjiagang City Saibo Science & Technology Co.,Ltd

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8 units Punching system Hat Roll Forming Machine / roll forming equipment

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Brand Name :	Saibo
Model Number :	Omega
Certification :	CE/ISO
Price :	negotiation
Supply Ability :	300 sets per year
Delivery Time :	90 days

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8 units Punching system Hat Roll Forming Machine / roll forming equipment

0.9-1.5mm High Speed Hat Roll Forming Machine About 16 stations By chain

1. Main speficication:

1	Suitable Material	Galvanized (345MPa)/Galvalume (550MPa)
2	Width of the raw material	Base on profile
3	Thickness	0.9-1.5mm

2. The Chart of Process Flow

5T hydraulic Un-coiler—Feeding& Flatten—servo feeding& Punching—Roll Forming—Rectify—Track Cutting—Stacker

3.Machine Detailed Parameters

1	Machine structure	Wire-electrode cutting structure
1	Change size	Flange and width is adjust by hand wheel Lip is adjust by changing the rings
2	Total power	Main power: 18.5kw Hydraulic punching power: 11kw
3	Roller stations	About 16 stations + one station for rectify (according the final design)
4	Productivity	About 40-50m/min
5	Drive system	By chain
6	Diameter of shaft	￠75mm, Minimum is ￠60mm ,40Cr with tempering
7	Voltage	415V 50Hz 3phases

4. Specification of Components

	Technical Specification & Remark
5T hydraulic decoiler	Steel coil width: 550 mm; Internal diameter of coil: variable, from380 mm to 520 mm Maximal out diameter:1200mm Maximum coil weight: 5000 Kg;
Leveling part	Flattened roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
Servo feeding& punching machine	Servo feeding system This system adopt servo feeding to make high speed and precision Servo power: 4.4KW Punching system Base on customer provide punching drawing, this machine need adopt 8 units hydraulic punching system The punches and dollies will be CR-12mov, hardness HRC 58-62. Hydraulic power: 11kw with cooling system and pressure retaining valve Speed: 0-40m/min
Feeding of forming	l Feeding is adjustable by hand wheel l Feeding parts adopt roller design l Guide sheet to forming section
Main Roll Forming Machine	Roller material: Gcr15 chrome plated surface with chrome, HRC58-62 degree Shaft diameter: ￠85mm material: 40Cr with tempering Flange and width is adjust by hand wheel Change profile: Now we design the machine according to the attached drawing, next time, customer want to produce another profile, need to change 1 station of rollers.
Machine structure:	Main frame by steel plate welding Machine structure: Wire-electrode cutting By gear box Flange and width size all adjustable
Hydraulic cutting system	Adopt the hydraulic track cutting, when cut, there is no waste material Cutting after forming: Cut the sheet after roll forming to required length Material of blade: Cr12, 58-62 HRC hardness, 5 sets cutters is include. Cutting power by hydraulic,15KW Servo power: 4.4KW
Stacker	Air compressor: provide by buyer Speed suitable for 50m/min Length in 6m
Spare Parts	Bearing: 5 pieces. Limit switch: 2 pieces Relay: 2 pieces. Oil tube: 1 piece Screws and nuts: some. Tools: spanner, hex spanner and adjustable wrench and other correlative adjust machine tools

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roll forming equipment

roll forming machine

8 units Punching system Hat Roll Forming Machine / roll forming equipment

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