Curving Machine Silo Roll Forming Machine by Gear Box Main Power
110KW
1. Main speficication:
| No | Specification of the material |
1
| Suitable Material | Galvanized steel
|
2
| Width of the raw material | Based on the purlin sizes. |
| 3 | Thickness | 3.0-6.0mm |
Profile:
2. The Chart of Process Flow
De-coiler →Hydraulic press and leveling device→ Feeding→roll
forming→track punching and stop cutting→transportation
table→curving→end product
3. Specification of components
| No | | Technical Specification & Remark |
| 1 | 10T Hydraulic de-coiler
| - Width of feeding: 1250mm
- Capability: 10 Ton
- Inter diameter: 470-520mm
- Maximal out diameter: 1500mm
- Working speed: 0-15m/min adjustable
- Main motor power: 7.5KW AC motor
- Hydraulic power: 5.5kw
|
| 2 | Hydraulic press and leveling device
| - Hydraulic shovel head, hydraulic power shovel-head etc feeding
steel plates.
- 4KW motor drives the uncoiling rollers to uncoiling the coils.
Hydraulic control the press device and shovel table lift up and
down and extend and shrink.
- It is include leveling device.
|
| 3 | Roll forming
|
- Thickness range:5.0mm
- Main motor power:110kw
- Roll station:20stations
- Roller material:Gcr15 bearing material chrome plated surface with
hardness 58-62 degree
- Shaft diameter: ￠160mm material: SAE1045 with quenching and
tempering
- Transmission: by gear box
- Machine adopts wire-electrode cutting structure
|
| 4 | Track Punching system
|
- Base on customer provide punching drawing, this machine need adopt
2 units hydraulic punching system
- Servo motor: 4.4KW
- Hydraulic power: 30kw
- Working pressure:25Mpa adjustable
- The punches and dollies will be CR-12, hardness HRC 58-62.
|
| 5 | Hydraulic cutting
|
- Cutting mode: Cut the sheet after roll forming to required length
with stop
- Uses two hydraulic cylinders for operation shall include a flow
regulator to achieve a uniform lowering knife.
- Cutting power by hydraulic: 30KW, share the same one to punching
- Working pressure: 25Mpa adjustable(according the final design)
- Material of blade:Cr12 with heat treatment 58-60°
- Length measuring: Automatic encoder length measuring
|
| 6 | Transmission table
|
- Connect from cutting to curving machine
- Transmission power:2.5kw AC motor
- Table size: length in 5m
|
| 7 | Curving machine
| - Structure; adopt wall panel design, base frame adopt complete
welding design to make sure the machine in strong
- Main motor power: 15kw, AC motor
- Roll station: 3 rollers for bending, 2 rollers for feeding
- Roller material: ASTM52100, chrome plated surface with chrome, CNC,
HRC58-62 degree.
- Diameter of shaft: 120mm
- Driven by gear
- Minimum radius to work: 24 "(600 mm)
|
| 8 | Hydraulic station |
- Hydraulic power: 30kw
- Working pressure: 25-30Mpa adjustable
- Solenoid valve: 3 groups (1 for cutting and 2 for punching)
- Hydraulic oil: 46# hydraulic oil
|
| 9 | Control panel system | - Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Computer used to control length & quantity. Machine will
automatically cut to length and stop when required quantity is
achieved
- Length inaccuracy can be amended easily.
|
4. Warranty
- Warranty: 1 year warranty from date of shipment
- Guarantee:
1: Guaranteed against malfunctions due to manufacturing defects for
1 year after date of shipment. Repairs will be made free of charge.
2: Repairs will not be performed free of change even during the
guarantee period in the follow circumstances
- Damage occurs due to a natural disaster
- Malfunction occurs due to user error
- Malfunction occurs due to modifications
- Malfunction occurs due to further movement or shipment after
installation
3:Air ticket, transportation cost, hotel, meals and 100$ per day
shall be for purchaser’s account if manufacturer’s engineer has to
be send to purchaser’s factory to maintain the machine during the
guarantee period.
5. FQA
1) Q: Are you manufacturer or trading company?
A: We are manufacturer and trading company .
2) Q: Do you provide installing and training overseas?
A: Overseas machine install and worker training services are
optional.
3) Q: How is your after sales support?
A: We provide technical support on line as well as overseas
services by skillful technicians.
4) Q: How does your factory do regarding quality control?
A: There is no tolerance regarding quality control. Quality control
complies with ISO9001. Every machine has to past testing running
before it's packed for shipment.
5) How can I trust you that machines pasted testing running before
shipping?
A: 1) We record the testing video for your reference. Or,
2) We welcome you visit us and test machine by yourself in our
factory.
6) Q: Do you have this roof panel roll forming machine in stock?
A: No, machine is made to order.
