Technical data of Cap ridge roll forming machine
Cap ridge forming machine to make ridge cap suitable for steel
roofing sheet top.Your ridge can be designed here.
Here are some popular ridge machines for your reference, stop to cut machine, working speed about 12-15m/min.
standard ridge with flat leg, which need to cut the leg according
to roofing trapezoidal sheets during installing/
special ridge cutted according to roofing trapezoidal sheets, which can easily attached on roofing without futher cut during
installing, which improve work efficiency greatly, and make great
match to roofing sheets to water proof.
Saibo ridge cap forming machines include 3 ton manual decoiler,
forming machine with post cut, PLC controller , hydraulic station,
run out table. Mitsubishi or siemens control system allow you user friendly, you only put in the length and pieces ,
roll forming machine will automatically work.
Specification of the material
| No | Specification of the material |
1
| Suitable Material | Colored Steel plate, Galvanized steel |
2
| Width of the raw material | 333mm |
| 3 | Thickness | 0.4-0.7mm |
Machine Detailed Parameters
| Roller material | ASTM1045 chrome plated surface with chrome |
| Roller station | 7 stations+ 4 stations of side rollers |
| Shaft diameter | ￠56mm material: SAE1045 with tempering |
| Machine structure | guide pillar |
| Machine frame | 350H beam welding |
| Feeding mode | by manual |
| Main motor | 4kw |
| Hydraulic power | 5.5kw |
| Material of blade and press mould | Cr12, 58-62 HRC hardness |
| Cutting system | hydraulic post cutting |
| Suitable material | Color steel, 0.4-0.6mm |
| Driven system | by chain |
| Voltage | 460V, 50HZ, 3P |
Specification of Components
| No | | Technical Specification & Remark |
| 1 | Manual Un-coiler
| - Width of feeding: 500mm
- Capability: 3 Ton
- Bound of expand &fight: 420mm—510mm
- Mode of expand &fight: inner expand &fight by manual
- Way of feeding: manual
- Quantity:
|
| 2 | Main Roll Forming Machine
|
- Roll station: about 8 stations
- Roller material:ASTM1045 chrome plated surface with chrome
- Shaft diameter: ￠56mm material: SAE1045 with tempering
- Main motor: 3kw
- To avoid accidents, the driven parts of the machine will have the
cover
|
| 3 | Machine structure:
| - Main frame by 350H beam welding
- Machine structure: wall panel
- Drive by chain
|
| 4 | Hydraulic cutting system
| - Cutting after forming: Cut the sheet after roll forming to required
length
- Uses two hydraulic cylinders for operation.
- Material of blade:Cr12, 58-62 HRC hardness
- Power by hydraulic,3KW
- Working pressure: 12-16Mpa adjustable
- Length measuring: Automatic encoder length measuring
- Tolerance of length: +/- 1.5mm for each piece end product
|
| 5 | Hydraulic System
|
- Hydraulic power: 3kw
- Working pressure: 10-12Mpa adjustable
- Solenoid valve: 1 group
- Hydraulic oil: 46# hydraulic oil
|
| 6 | Computer Control Cabinet
|
- Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
- Computer used to control length & quantity. Machine will
automatically cut to length and stop when required quantity is
achieved
- Length inaccuracy can be amended easily.
- Control panel: Button-type switch and touch screen
- Unit of length: millimeter
- PLC brand: Panasonic
|
| 7 | Out table
| - Jointed by steel tube
- One out table with one support roller
- Quantity: 3 units
|
| 8 | Spare Parts
| - Bearing: 2 pieces.
- Limit switch: 2 pieces
- Relay: 2 pieces.
- Oil tube: 1 piece
- Screws and nuts: some.
- Chain: 1 piece
- Tools: spanner, hex spanner and adjustable wrench and other
correlative adjust machine tools
|
Maintenance and safety
1. There should be an earth wire independently connected to the
ground.
2. Keep cleans all the electric components. Clean them once a
month.
3. Do not open the door of the electric box except for cleaning and
adjustment.
4. While doing the monthly cleaning, check the insulation and
connecting conditions of each electric component. Make sure there
is no heat generation or oxidization.
5. The machine: 415V/50HZ, operating parts: AC24V, Please refer to
electric principle drawing and table for maintenance.
6. Do not modify system parameter unless the operator is
specialized in controlling system
.
7. Once the system does not work properly, please send for
specialized technicians or electricians for maintenance.
Machine picture for your reference:
