Normal Speed Stud Roll Forming Machine
1. Composition of machine
Roll forming main machine……………………………1 unit
Manual Un-coiler……………………………………… 1 unit
Control panel…………………………………………..1 unit
Hydraulic station…………………………………… …1 unit
Out table ………………………………… ……………2 unit
Spare tools……………………………………………...one box
2. Machine Detailed Parameters
| 1 | Roll Forming
| YX110 |
| 2 | Coil width
| According the profile |
| 3 | Rolling Speed
| 0-15m/min |
| 4 | Rolling Thickness
| 0.8-1.2mm aluminium alloy steel |
| 5 | Control System
| PLC |
| 6 | Un Coiler
| 3 ton manual un-coiler |
| 7 | Roller Stations
| 13 stations+1 station of film system |
| 8 | Roller Material
| 45 forge steel, surface with chrome |
| 9 | Shaft Material and DIA
| ￠56mm, material is 45# forge steel |
| 10 | Maim Motor Power
| 5.5KW |
| 11 | Hydraulic Station Power
| 4KW |
12
| Hydraulic Pressure | 12Mpa |
| 13 | Cutting type | Hydraulic cutting, 4kw
|
14
| Material Of Cutting | Cr12, quenching 58-62℃ |
15
| Tolerance | 3m+-1.5mm |
16
| Electric Source | 380V, 50HZ,3 phase According to customer’s require |
17
| Way Of Drive | By chain |
18
| Color Of The Machine | Yellow and blue |
3. Profile drawing
4. The Chart of Process Flow
Uncoiling→Feeding material into machine→Punching→Roll forming→Measuring length→ Auto cutting→Products receiving
5. Specification of Components
(1) 3T Manual Un-coiler
- Adopt automatic hydraulic system for expand
- Width of feeding: 350mm
- Capability: 3 Ton
- Bound of expand &fight: 380mm—520mm
- Mode of expand &fight: inner expand &fight by manual
- Way of feeding: manual
(2) Film system
- Machine adopt film system in order to protect the coil
(3) Main Roll Forming Machine
Roll station: 8stations+ 1 station of film system (according to the
final design
Material of roller: 45＃forge steel, coated with chrome
Material of main shaft:45﹟forge steel diameter roller: Ф56mm
Main power: 5.5kw
Forming thickness: 0.8-1.2mm, aluminium alloy steel
Transmission: By chain, 1.0inch, single line
(4) Post cutting system
- Machine adopt hydraulic cutting
- Cutting after forming: Cut the sheet after roll forming to required
length
- Cutting motion: The main machine automatically stops and the
cutting will take place. After the cutting, the main machine will
automatically start.
- Material of blade:Cr12 with heat treatment 58-60°
- Length measuring: Automatic encoder length measuring
- Tolerance of length: +/- 1.0mm
- Cutting table length: 2m
(5) Computer Control Cabinet
- Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Computer used to control length & quantity. Machine will
automatically cut to length and stop when required quantity is
achieved
- PLC: Panasonic or customerization
6. FAQ
1) Q: Are you manufacturer or trading company?
A: We are manufacturer and trading company .
2) Q: Do you provide installing and training overseas?
A: Overseas machine install and worker training services are
optional.
3) Q: How is your after sales support?
A: We provide technical support on line as well as overseas
services by skillful technicians.
4) Q: How does your factory do regarding quality control?
A: There is no tolerance regarding quality control. Quality control
complies with ISO9001. Every machine has to past testing running
before it's packed for shipment.
5) How can I trust you that machines pasted testing running before
shipping?
A: 1) We record the testing video for your reference. Or,
2) We welcome you visit us and test machine by yourself in our
factory.
6) Q: Do you have this roof panel roll forming machine in stock?
A: No, machine is made to order.
