Omega High Speed Roll Forming Machine
1. Specification of the material
| 1 | Suitable Material | Galvanized steel 350Mpa |
| 2 | Width of the raw material | According to the final profile |
| 3 | Thickness | 2.0mm |
2. Machine Detailed Parameters
| 1 | Roll Forming
| Omega High Speed Roll Forming Machine
|
| 2 | Machine structure
| Wire-electrode cutting |
| 3 | Total power | Motor power-18.5kw Hydraulic power-11kw Servo power-4kw |
| 4 | Roller stations |
About 14 stations + one station for rectify
|
| 5 | Productivity
| 40-50m/min |
| 6 | Drive system
| By chain |
| 7 | Diameter of shaft
| ￠70mm solid shaft |
| 8 | Voltage
| 380V 50Hz 3phases (Customized) |
| 9 | Color Of The Machine
| Yellow and blue |
| 10 | Deliver Time
| 70 days |
| 11 | Terms Of Payment
| 30%T/T 70% pay before shipment |
3. Profile drawing
4. The Chart of Process Flow
5. Specification of Components
(1) 5T hydraulic decoiler
- Steel coil width: 550 mm;
- Internal diameter of coil: variable, from380 mm to 520 mm
- Maximal out diameter:1200mm
- Maximum coil weight: 5000 Kg;
- Main motor power: 5.5KW
- Hydraulic power: 4kw
- Quantity: 1
(2) Main Roll Forming Machine
- Roller material:ASTM52100 chrome plated surface with chrome,
HRC58-62 degree
- Shaft diameter: ￠70mm material: SAE1045 with tempering
- Change size by spacer
- To avoid accidents, the driven parts will be covered with the
protective cover
- Cooling system is consider
(3) Machine Structure
- Main frame by 350H beam welding
- Machine structure: Wire-electrode cutting
(4) Track cutting system
- Machine adopt track cutting system, Non-stop
- Cutting power by hydraulic, 11KW
- Track cutting by servo motor, power in 4.0KW
- Cutting after forming: Cut the sheet after roll forming to required
length
- Cutting motion: The main machine is NON-stop when cutting
- Material of blade:Cr12 with heat treatment 58-60°
(5) Computer Control Cabinet
- Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Computer used to control length & quantity. Machine will
automatically cut to length and stop when required quantity is
achieved
- PLC: Panasonic or customerization
Usage:
a. Put the raw material(steel plate) through the beach to
manufacture and process,it can guarantee that the products are
neat, parallel and everything is uniformity.Please refer to the
equipment regulation to know the function of locate angle iron.
b. In order to keep the product shape and precision, adopts welded
sheet structure, motor reducer drive, chain
transmission,roller was chromed which can keep the molding plate
surface smooth and not easy to be marked whenit is working
c. Feature : Ensure stability , precision and lifetime.
Advanced hydraulic drive, automatic punching and cutting after
forming, no distorting or wasting, high level safety factor.
