Main configuration

• 3Tdecoiler---2 sets
• Leveling, punching, cutting---1 set
• Feeding table---1 set
• Double valve flange molding machine, hydraulic bending machine---1 set
• Hydraulic station---2 sets
• Control panel---1 set

The Chart of Process Flow

Decoiler---leveling---notching---punch the two sides---cut to length---feeding table---roll forming---hydraulic bending---out table

Main specification

1. Material: carbon steel, galvanized steel
2. Thickness: galvanized steel 0.8-0.95mm
3. Coil width: 147.2mm (based on the profile)
4. Coil weight: about 3T
5. Coil inner diameter: φ430-510mm
6. Coil outer diameter: φ1100mm(maximum)
7. Feeding speed: 15m/min (maximum)
8. Length tolerance: ±0.5mm
9. valve bending tolerance: ±0.5mm
10. Control system: by computer
11. Voltage: 380V, 50HZ, 3phase
12. Hydraulic working pressure: 8-12 Mpa；system pressure:16MPa
13. Air pressure: 0.6-0.8MPa
14. Total length: About 15m
15. Width: About 1.5m
16. Total power: about 20kw

Every section specification

1. 3T decoiler, the number demand based on customer’s request.

2. Feeding, leveling, notching, cutting section

• Main structure Material welding
• Servo motor 3KWservo motor
• Motor speed control servo driver control
• Number of feeding roller 2 pieces
• Number of leveling roller 4 pieces
• Number of testing roller 2 pieces
• Roller material 45# steel, quench, and chrome
• Diameter of the roller φ100mmΧ600mm
• Punching system Hydraulic control
• Mold material Cr12
• Base 45# steel
• Number of mold 3 sets(notching 2sets,punch two sides 1set)
• Number of cylinder 3 pieces
• Cutting hydraulic shearing machine
• Cutting blade material cr12
• Thickness 0.8-0.95mm

3. Feeding table

Driving 0.75KWFrequency conversion motor drive + cycloidal pin gear speed reducer

4. Double valve flange molding machine

• Drive motor 11KW servo motor
• Roller stations 12 stations
• Roller material GCr15
• Frame structure H steel welding
• Driving Gear box

5. Bending machine

• Bending type L and square
• Minimum square size 200mm×320mm
• Press and bending Hydraulic
• Structure welding

6. control box

1. PLC:Panasonic made in China
2. Touch screen: MCGS
3. Servo driver: 2 sets
4. Testing encoder: Encoder
5. low-voltage apparatus: Zhengtai, Omron and Schneider

Profile drawing: (all the punching size and length tolerance is +-0.5mm)

Photo for reference

Zhangjiagang Saibo Science & Technology Co.,Ltd. is a professional manufacturer specializing in the developing and exporting of roll forming machine such as Metal roof &wall panels machines, C&Z-shaped pulins machines drywall Stud-track forming machines , Metal decks machines ,No- girder and Columnitation curves forming machines, Guard rails forming machines ,Downspout pipes forming machines and so on. Our company, which is located in zhangjiagang city ,.is close to Zhangjiagang Economy Development Area and Shanghai City with superior geographic position and convenient transportation.

Since 90s ,in the 20 centruies , the market for steel structure building industry boomed but with the development of steel structure industry ,the shorter period for construction and beautiful extermal appearance, as well reasonable price was occupied in the market of building industry.

Zhangjiagang Saibo Science & Technology Co., Ltd engaged in the steel structure industry in many years and devoted to developing some steel structure machines with a professional technology and reasonable price, we supply the best machines for our new and old costomers .In particular, we are a leading exporter in the field of steel structure construction, and can provide professional service, high quality ,through design, and installation. Our goal is" future by heartiness, faith leads to the world"

Warmly welcome to visit our factory and we are looking forward to cooperating with you for mutual benefits.