Metal Tray Production Line
1. Profile drawing:
Size 1: 50x50mm
Size2: 600x50/80/100mm
Size3: cover
| No | Specification of the material |
| 1 | Suitable Material | Zink Steel, 0.55-1.5mm, steel grade: 220-320Mpa Stainless steel ,0.55mm-0.8 mm |
| 2 | Width of the raw material | ≤850 mm |
| 3 | Thickness | Zink Steel, 0.55-1.5mm Stainless steel ,0.55mm-0.8 mm |
2. Machine Detailed Parameters:
| 1 | Machine structure | Wire electrode cutting structure |
| 2 | Change size | By hand wheel |
| 3 | Total power | Main Power: 15KW Hydraulic Power: 5.5kw |
| 4 | Roller stations | About 21 stations |
| 5 | Forming speed | 0-15m/min |
| 6 | Drive system | By Chain |
| 7 | Diameter of shaft | ￠70mm solid shaft |
| 8 | Voltage | 380V 50Hz 3phases |
3. The Chart of Process Flow
5T hydraulic de-coiler—flatten—servo feeding& Punching—Servo Feeding& punching& cutting—motorized
conveyor—roll forming—out table
4. Specification of Components
| No | | Technical Specification & Remark |
| 1 | 5T Hydraulic un-coiler 
| - Width of feeding: 1250mm
- Capability: 5 Ton
- Inter diameter: 470-520mm
- Maximal out diameter: 1500mm
- Coil placement in the coil holder: hydraulic hoist
- Working speed: 0--20m/min adjustable
- Main motor power: 5.5KW AC motor
- Hydraulic power: 4kw
- Color: blue
- Quantity: 1
|
| 2 | Flatten 
|
- 7 rollers for leveling, up 3 rollers, down 4 rollers
- Power: 7.5KW
|
| 3 | Servo feeding& punching machine 
| Servo machine: - Machine adopt servo feeding and punching machine to make high speed
and accuracy
- Brand of servo: Yaskawa
- Servo power: 4kw
Punching machine: Description: - Machine adopt servo feeding and punching machine to make high speed
and accuracy
Technology details of punching machine: - Punching machine carrying capacity 160T
- Punching machine adopt continue punching
- Pneumatic punching machine
- Punching mold:three sets of molds
- Brand of punching machine: Yang Li
|
| 4 | Servo feeding& hydraulic punching& cutting 
| - Servo feeding system
- This system adopt servo feeding to make high speed and precision
- Servo power: 4KW (Brand: Yaskawa)
- Punching system
- Base on customer provide punching drawing, this machine need adopt
one unit hydraulic punching station to punching gap.
- The punches and dollies will be CR-12, hardness HRC 58-62.
- Cutting system
- Cutting will be flat cutting so no need to change the cutting blade
when make different sizes.
- Hydraulic power: 5.5kw
|
| 5 | Motorized conveyor 
| - Maximal length: 8m
- Width: about 850mm which base on profile request
- Power: 3KW AC motor
- Conveyor table with roller moving
|
| 6 | Main roll forming machine 
| - Roller material: Gcr15, surface with chrome, HRC58-62 degree
- Shaft diameter: ￠70mm, material: SAE1045 with tempering
- Main power: 15KW
- Change size: one is fixed, one is adjusted by hand wheel.
- To avoid accidents, the driven parts will be covered with the
protective cover
|
| 7 | Machine structure: 
| - Main frame by 350H beam welding
- Machine structure: wire-electrode cutting
- Transmission: by chain
|
| 8 | Hydraulic System 
| - Hydraulic power: 5.5kw
- Working pressure: 20Mpa adjustable
- Solenoid valve: 2 groups
- Hydraulic oil: 46# hydraulic oil
|
| 9 | Computer Control Cabinet 
|
- Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
- Computer used to control length & quantity. Machine will
automatically cut to length and stop when required quantity is
achieved
- Length inaccuracy can be amended easily.
- Control panel: Button-type switch and touch screen
- Unit of length: millimeter
- PLC brand: Panasonic
|
| 10 | Out table 
| - Jointed by steel tube
- Maximal length: 8m
- Quantity: 1 unit
|
| 11 | Spare Parts 
| - Bearing: 2 pieces.
- Limit switch: 2 pieces
- Relay: 2 pieces.
- Oil tube: 1 piece.
- Chain: 1 piece
- Screws and nuts: some.
- Tools: spanner, hex spanner and adjustable wrench and other
correlative adjust machine tools
|
5. Packing & Delivery
- Deliver time: take goods after receive deposit 80 days
- Packing: suitable of ocean transportation
6. Warranty
- Warranty: 1 year warranty from date of shipment
- Guarantee:
1: Guaranteed against malfunctions due to manufacturing defects for
1 year after date of shipment. Repairs will be made free of charge.
2: Repairs will not be performed free of change even during the
guarantee period in the follow circumstances
- Damage occurs due to a natural disaster
- Malfunction occurs due to user error
- Malfunction occurs due to modifications
- Malfunction occurs due to further movement or shipment after
installation
3: Air ticket, transportation cost, hotel, meals and 100USD per day
shall be for purchaser’s account if manufacturer’s engineer has to
be for installation new machine.
7. Payment Term
30% deposit by T/T in advance and 70% balance after inspection
confirmation before shipment
