Tile Roll Forming Machine
Tile roofing roll forming machine or roof tile making machine is a machine can make tile roofing
sheets by forming metal sheet. Step by step, the roller inside
machine will shape metal sheet and pressing system make it become a
tile roofing sheet.
The machine is fullu automatic and it is easy to operate with
friendly HMI panel. It consists of one decoiler, sheet guiding
equipment, roll forming section, PLC control system, hydraulic
cutting and collection table.
1. Specification of the material
| 1 | Suitable Material | Zincalume coated painted coils Nominal YS= 300 Mpa; Typical YS shall be on the higher side upto
360 Mpa |
| 2 | Width of the raw material | 1220mm |
| 3 | Thickness | 0.36-0.6mm |
2. Machine Detailed Parameters
| 1 | Roll Forming Machine | YX28-200-1000
|
| 2 | Machine structure
| Wire electrode cutting structure
|
| 3 | Total power | Motor power-11kw servo motor Hydraulic power-11kw with cooling system |
| 4 | Roller stations
| About 16 stations |
| 5 | Productivity
| 5m/min(including cutting and pressing time) |
| 6 | Drive system
| By gear box |
| 7 | Diameter of shaft
| ￠76mm solid shaft |
| 8 | Voltage
| 380v 50Hz 3phase(customized) |
| 9 | Color Of The Machine
| Yellow and blue |
| 10 | Container need
| 40GP container |
| 11 | Deliver Time
| 70 days |
| 12 | Terms Of Payment
| 30%T/T 70% pay before shipment |
3. Profile drawing
4. The Chart of Process Flow
5. Specification of Components
(1) 10T Hydraulic Un-coiler
- Width of feeding: 1250mm
- Capability: 10 Ton
- Inter diameter: 470-520mm
- Maximal out diameter: 1500mm
- Main motor power: 7.5KW AC motor
- Hydraulic power: 5.5kw
- Hydraulic valve is by Yuken
- Hydraulic motor: Siemens
- Hydraulic pump:Yuken
(2) Main Roll Forming Machine
- Roller material:ASTM1045 chrome plated surface with chrome
- Shaft diameter: ￠76mm material: SAE1045 with quenching and
tempering
- Main frame by 350H beam welding
- Machine structure: wire electrode cutting
- Machine adopts whole protect mesh
- Bearings should be SKF / FAG.
(3)Pressing System:
- Pressing after forming: Press the sheet after roll forming to
required length
- Hydraulic drive uses the same hydraulic unit with cutting
- Material of mold:Cr12, 58-62 HRC hardness
- Pressing by hydraulic, 11KW
(4) Hydraulic cutting system
- Cutting after forming: Cut the sheet after roll forming to required
length
- Uses two hydraulic cylinders for operation.
- Material of blade:Cr12, 58-62 HRC hardness
- Cutting power by hydraulic,11KW
- Working pressure: 12Mpa adjustable
- Length measuring: Automatic encoder length measuring
- Tolerance of length: +/- 1.5mm for each piece end product
(5) Computer Control Cabinet
- Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Computer used to control length & quantity. Machine will
automatically cut to length and stop when required quantity is
achieved
- PLC: Panasonic or customerization
6. Training and Installation
1 We offer installation service local in paid, reasonable charge.
2 QT test is welcome and professional.
3. manual and using guide is optional if no visiting and no
installation.
Certification and after service
1. Match the technology standard, ISO producing certification
2. CE certification
3. 12 months warranty since the delivery. Board.
Our advantage:
1. Short delivery period.
2. Effective communication
3. Interface customized.
